4 Inch Lay Flat Discharge Hose

Medium Duty PVC Layflat Hose

Are you seeking reliable irrigation solutions for your farm that deliver consistent performance without breaking the bank? Look no further than Renato Hose's Medium Duty PVC Layflat Hose.

A medium duty PVC layflat hose is a versatile and practical solution for various fluid discharge applications. Known for its durability and ease of use, this type of hose is commonly used in agriculture, construction, and industrial sectors to efficiently manage the transfer of water and other fluids.

Key Features and Benefits

1. Durable PVC Construction: The hose is made from high-quality PVC material, which is reinforced with polyester yarn. This construction provides excellent durability, ensuring that the hose can withstand regular use and harsh conditions without easily deteriorating. The PVC material is also resistant to chemicals, abrasion, and UV radiation, further enhancing its longevity.

2. Medium Duty Design: Designed for medium duty applications, this hose strikes a balance between flexibility and strength. It is robust enough to handle significant fluid pressures while remaining lightweight and easy to maneuver, making it suitable for a wide range of tasks.

3. Layflat Design for Convenience: The hose can be laid flat when not in use, which makes it easy to roll up, store, and transport. This design minimizes storage space and reduces the risk of kinks and twists during operation, ensuring a smooth and consistent flow of fluids.

4. Versatile Applications: The medium duty PVC layflat hose is ideal for various applications. In agriculture, it is used for irrigation, helping distribute water evenly across fields. On construction sites, it assists in dewatering operations, quickly removing excess water from work areas. In industrial settings, it supports the transfer of water and other fluids, facilitating efficient operations.

5. Wide Temperature Range: The hose is designed to perform well in a broad range of temperatures, making it suitable for different climates and weather conditions. This versatility ensures reliable performance whether in hot summer months or cold winter days.

6. Pressure Rating: The medium duty PVC layflat hose is engineered to handle moderate fluid pressures, making it suitable for various pumping and discharge tasks. The specific pressure rating can vary depending on the product and manufacturer, so it is essential to check the specifications to ensure compatibility with your equipment.

7. Easy to Connect: Many medium duty PVC layflat hoses come with quick-connect fittings or camlock couplings, allowing for easy attachment to pumps, hydrants, and other equipment. This feature simplifies the setup and takedown process, saving time and effort on the job site.

The medium duty PVC layflat hose is a practical and reliable solution for fluid discharge applications in agriculture, construction, and industrial settings. Its durable PVC construction, convenient layflat design, versatility, wide temperature range, and easy connectivity make it an essential tool for efficient water and fluid management. Whether for irrigation, dewatering, or general fluid transfer, this hose provides dependable performance and excellent value.

With over 15 years of expertise in manufacturing top-tier PVC hoses, Renato Hose has established itself as a trusted name in the industry. Our Medium Duty PVC Layflat Hose is designed to meet the rigorous demands of farm irrigation, offering unparalleled durability and efficiency.

Introduction to the 4 Inch Lay Flat Discharge Hose

The 4-inch lay flat discharge hose is an essential tool for various water discharge applications, offering flexibility, durability, and efficiency. This hose is widely used in agricultural, construction, and industrial settings, providing a reliable solution for transferring large volumes of water and other fluids.

Key Features and Benefits

1. Optimal Diameter for High Flow Rate: With an inside diameter of 4 inches, this hose allows for substantial water flow, making it ideal for tasks that require rapid water movement. This size ensures that large volumes can be transferred quickly and efficiently, reducing downtime and increasing productivity.

2. Durable Construction: The hose is typically made from high-quality PVC or polyurethane, reinforced with polyester fibers. This construction provides excellent durability and resistance to wear and tear, ensuring a long service life even under harsh conditions. The materials used are also resistant to abrasion, chemicals, and UV radiation, adding to the hose's robustness.

3. Lay Flat Design for Convenience: One of the standout features of this hose is its ability to lay flat when not in use. This design makes it easy to roll up, store, and transport, saving valuable space and making handling more convenient. The lay flat design also helps prevent kinking and twisting during operation, ensuring a smooth and uninterrupted water flow.

4. Versatile Applications: The 4-inch lay flat discharge hose is highly versatile and can be used in a variety of applications. In agriculture, it is commonly used for irrigation, helping to distribute water evenly across fields. On construction sites, it is used for dewatering, quickly removing excess water from work areas. In industrial settings, it facilitates the transfer of water and other fluids, supporting various operational needs.

5. Wide Temperature Range: This hose is designed to perform well in a broad range of temperatures, making it suitable for use in different climates and weather conditions. Whether in hot summer months or freezing winter days, the hose maintains its flexibility and functionality.

6. High Pressure Rating: The hose is engineered to handle high-pressure water discharge, with pressure ratings that vary based on the specific product and manufacturer. This capability ensures that the hose can be used with powerful pumps and other equipment without the risk of bursting or leaking.

7. Easy Connectivity: Many 4-inch lay flat discharge hoses come equipped with quick-connect fittings or camlock couplings, facilitating easy attachment to pumps, hydrants, and other equipment. This feature simplifies setup and takedown, saving time and effort on the job site.

The 4-inch lay flat discharge hose is a vital component for efficient water management in numerous applications. Its combination of high flow rate, durable construction, convenient lay flat design, versatility, wide temperature range, high pressure rating, and easy connectivity makes it an indispensable tool in agriculture, construction, and industrial settings. Whether for irrigation, dewatering, or fluid transfer, this hose delivers reliable performance and exceptional value.

Characteristics

The hose is made from PVC tube and PVC cover with fibre reinforced layer , by one-step procedure .This product has the characteristics of anti-fracture, resisted high pressure and small expansivity. Increased the radial fibers , improved the tensile strength.
1. Anti-stretch, anti-fracture, resisted high pressure and small expansion rate.
2. Lightweight , flexible, bright colors, anti-erosion, anti-aging, abrasion resistance and anti-ultraviolet.
3. No odor, environmental protection products.
4. Good weather resistance and suitable for conveying liquids.

Application

This hose is Widely used for water discharge under medium or low working pressure  in agriculture irrigation, forestry sprinkler irrigation, construction project, industrial and mining enterprise.

Sepcification

The Role of PVC Lay Flat Hose

The 4-inch PVC lay flat discharge hose plays a crucial role in a variety of industries, offering a reliable and efficient solution for water and fluid discharge. Its unique design and material composition make it an indispensable tool for numerous applications, ensuring effective fluid management in both routine and demanding situations.

1. Essential Tool in Agriculture

In the agricultural sector, efficient water management is vital for crop production and overall farm operations. The 4-inch PVC lay flat discharge hose is extensively used for irrigation purposes, providing a robust and flexible conduit for water delivery across large fields. Its ability to lay flat when not in use facilitates easy storage and quick deployment, helping farmers to manage water resources effectively. The hose’s durable PVC construction ensures it can withstand the rigors of agricultural environments, including exposure to chemicals and UV radiation, making it a long-lasting solution for irrigation systems.

2. Reliable Solution for Construction Sites

Construction sites often require the removal of excess water to maintain a safe and efficient working environment. The 4-inch PVC lay flat discharge hose is an ideal choice for dewatering applications, efficiently transferring water away from work areas. Its high flow capacity, combined with the ability to handle moderate pressure, ensures that water can be moved quickly and effectively. The hose’s flexibility and ease of handling make it suitable for the dynamic and often rugged conditions of construction sites, allowing workers to deploy and reposition it as needed.

3. Versatile in Industrial Applications

In industrial settings, the need for reliable fluid transfer solutions is paramount. The 4-inch PVC lay flat discharge hose serves a wide range of industrial applications, from transferring wastewater to transporting chemicals and other fluids. Its PVC construction provides excellent chemical resistance, ensuring compatibility with various industrial substances. The hose’s lightweight design and easy storage make it a practical choice for facilities that require frequent setup and takedown of fluid transfer systems. Additionally, the hose’s durability ensures it can endure the demands of industrial use, providing a cost-effective solution for long-term operations.

4. Emergency and Disaster Response

During emergency and disaster response situations, the rapid deployment of water transfer systems is often critical. The 4-inch PVC lay flat discharge hose is highly valued for its quick and easy deployment in such scenarios. Whether for flood control, firefighting, or emergency water supply, this hose provides a reliable means of managing large volumes of water efficiently. Its compact storage and ease of transport enable responders to quickly set up and use the hose in urgent situations, aiding in the effective management of emergency operations.

5. Enhancing Operational Efficiency

Overall, the 4-inch PVC lay flat discharge hose enhances operational efficiency across various sectors by providing a dependable and versatile solution for fluid discharge. Its ability to handle significant water flow, coupled with the convenience of its lay flat design, reduces downtime and labor costs associated with fluid transfer tasks. The hose’s durability ensures long-term performance, offering excellent value and reliability for users.

The 4-inch PVC lay flat discharge hose plays a pivotal role in agriculture, construction, industrial applications, and emergency response. Its combination of durability, flexibility, and high flow capacity makes it an essential tool for efficient fluid management. By providing a reliable means of transferring water and other fluids, this hose supports a wide range of operations, contributing to improved efficiency and productivity in various fields.

PVC lay flat discharge hoses specifications

PVC lay flat discharge hoses come in various specifications to suit different applications and requirements. The key specifications include diameter, length, working pressure, and burst pressure. Here are some common specifications:

Diameters

PVC lay flat discharge hoses are available in a range of diameters. Common sizes include:

• 1 inch (25 mm)

• 1.5 inch (38 mm)

• 2 inch (51 mm)

• 2.5 inch (63 mm)

• 3 inch (76 mm)

• 4 inch (102 mm)

• 6 inch (152 mm)

• 8 inch (203 mm)

Lengths

The length of PVC lay flat hoses can vary depending on the application. Typical lengths include:

• 25 feet (7.6 meters)

• 50 feet (15.2 meters)

• 100 feet (30.5 meters)

• Custom lengths are also available based on specific needs.

Working Pressure

The working pressure of PVC lay flat discharge hoses varies depending on the construction and intended use. Common working pressures include:

• 45 PSI (3.1 bar)

• 80 PSI (5.5 bar)

• 100 PSI (6.9 bar)

• 150 PSI (10.3 bar)

Burst Pressure

Burst pressure is typically higher than the working pressure, providing a safety margin. Common burst pressures include:

• 150 PSI (10.3 bar)

• 200 PSI (13.8 bar)

• 300 PSI (20.7 bar)

Temperature Range

PVC lay flat hoses are designed to perform across a range of temperatures. Common temperature ranges include:

• -10°C to 60°C (14°F to 140°F)

• -20°C to 80°C (-4°F to 176°F)

Material and Construction

PVC lay flat hoses are typically made from polyvinyl chloride (PVC) with polyester reinforcement. This construction provides durability, flexibility, and resistance to chemicals, abrasion, and UV radiation.

Colors

PVC lay flat discharge hoses are available in various colors for different applications and preferences. Common colors include:

• Blue

• Red

• Yellow

• Green

• Black

Applications

Depending on the specifications, PVC lay flat discharge hoses can be used in various applications such as:

• Agricultural irrigation

• Construction dewatering

• Industrial fluid transfer

• Municipal water supply

• Emergency and disaster response

These specifications allow for a wide range of options to meet specific needs in different industries and applications.

How to make PVC lay flat discharge hose?

Making a PVC lay flat discharge hose involves several steps, including material selection, extrusion, reinforcement, curing, and quality control. Here is a detailed overview of the process:

1. Material Selection

The primary materials used are:

• Polyvinyl Chloride (PVC) Resin: The main material for the hose.

• Plasticizers: To make the PVC flexible.

• Stabilizers: To enhance the durability and heat resistance of the hose.

• Colorants: To add the desired color to the hose.

• Polyester Yarn: For reinforcement, providing strength and flexibility.

2. Extrusion of the Inner Layer

The process begins with the extrusion of the inner PVC layer:

• Mixing: PVC resin, plasticizers, stabilizers, and colorants are mixed to create a homogenous compound.

• Extrusion: The mixed compound is fed into an extruder, which heats and shapes the PVC into a tube. This forms the inner layer of the hose.

3. Reinforcement

The next step is to reinforce the PVC tube with polyester yarn:

• Braiding or Knitting: The extruded PVC tube is passed through a braiding or knitting machine that wraps polyester yarn around the tube. This reinforcement provides additional strength and prevents the hose from bursting under pressure.

4. Extrusion of the Outer Layer

After reinforcement, the outer layer of PVC is applied:

• Second Extrusion: The reinforced tube is fed through another extruder that applies an outer layer of PVC, encapsulating the polyester yarn. This outer layer protects the reinforcement and provides durability.

5. Curing

The extruded and reinforced hose needs to be cured to ensure the PVC layers bond properly:

• Heating: The hose is passed through an oven or curing chamber where it is heated to a specific temperature. This process ensures that the inner and outer PVC layers fuse together with the reinforcement, creating a strong, cohesive hose structure.

6. Cooling

After curing, the hose is cooled to solidify the PVC and stabilize its shape:

• Water Bath: The hose is typically passed through a water bath to cool it rapidly and set its dimensions.

7. Quality Control

The final step is to inspect and test the hose to ensure it meets quality standards:

• Visual Inspection: The hose is checked for any surface defects, inconsistencies, or irregularities.

• Pressure Testing: The hose is subjected to pressure tests to verify it can withstand the specified working and burst pressures.

• Dimensional Checks: The hose’s diameter, thickness, and length are measured to ensure they meet the required specifications.

8. Cutting and Packaging

Once the hose passes quality control, it is cut to the desired lengths and prepared for packaging:

• Cutting: The hose is cut into standard or custom lengths as required by the customers.

• Fittings: Quick-connect fittings or camlock couplings may be attached if specified.

• Packaging: The hose is coiled, strapped, and packaged for shipment.

Summary

The manufacturing process of PVC lay flat discharge hoses involves a series of steps to ensure the hose is durable, flexible, and capable of handling various pressures and conditions. By selecting high-quality materials and adhering to strict manufacturing standards, manufacturers produce hoses that meet the diverse needs of agricultural, construction, industrial, and emergency applications.