Medium Duty PVC Layflat Hose
Are you seeking reliable irrigation solutions for your farm that deliver consistent performance without breaking the bank? Look no further than Renato Hose's Medium Duty PVC Layflat Hose.
With over 15 years of expertise in manufacturing top-tier PVC hoses, Renato Hose has established itself as a trusted name in the industry. Our Medium Duty PVC Layflat Hose is designed to meet the rigorous demands of farm irrigation, offering unparalleled durability and efficiency.
The medium duty PVC layflat hose is an efficient and durable liquid transfer hose, widely used in agriculture, construction, and industrial fields. Its unique design and superior material selection make it an ideal choice for a variety of applications.
Product Features
High-Quality PVC Material: The medium duty PVC layflat hose is made from high-quality polyvinyl chloride (PVC) and reinforced with polyester yarn. This construction not only provides excellent durability but also ensures long-term performance under harsh conditions. The PVC material offers outstanding chemical resistance, abrasion resistance, and UV protection, further extending the hose’s lifespan.
Medium Duty Design: This hose is designed for medium duty applications, balancing flexibility and strength. It is sturdy enough to handle moderate fluid pressures while being lightweight and easy to maneuver, making it suitable for a variety of tasks.
Convenient Layflat Design: When not in use, the hose can be laid flat, making it easy to roll up, store, and transport. This design minimizes storage space requirements and prevents kinks and twists during operation, ensuring smooth and consistent fluid flow.
Wide Range of Applications: The medium duty PVC layflat hose is versatile and used in multiple fields. In agriculture, it is commonly used for irrigation, helping to distribute water evenly across fields. On construction sites, it aids in dewatering operations, quickly removing excess water from work areas. In industrial environments, it supports the transfer of water and other liquids, promoting efficient operations.
Wide Temperature Range: This hose is designed to perform well across a broad range of temperatures, making it suitable for different climates and weather conditions. Whether in hot summer months or cold winter days, the hose maintains its flexibility and functionality.
Working Pressure: The medium duty PVC layflat hose is designed to withstand moderate fluid pressures, suitable for various pumping and discharge tasks. The specific pressure rating depends on the product and manufacturer, ensuring compatibility with your equipment.
Easy Connectivity: Many medium duty PVC layflat hoses come with quick-connect fittings or camlock couplings, facilitating easy attachment to pumps, hydrants, and other equipment. This feature simplifies the setup and takedown process, saving time and effort on the job site.
Applications
Agricultural Irrigation: Helps distribute water evenly across fields, ensuring crops receive adequate moisture.
Construction Dewatering: Quickly removes excess water from work areas, keeping the site dry and safe.
Industrial Liquid Transfer: Supports the efficient transfer of water, chemicals, and other fluids for various industrial operations.
The medium duty PVC layflat hose is an ideal choice for liquid transfer in agriculture, construction, and industrial fields. Combining high-quality materials, a convenient layflat design, and a wide range of applications, it provides users with reliable performance and exceptional value. Whether for irrigation, dewatering, or liquid transfer, this hose meets your needs, ensuring efficient and smooth operations.
For more information or to place an order, please contact Renato. We look forward to providing you with the highest quality products and services.
Characteristics
The hose is made from PVC tube and PVC cover with fibre reinforced layer , by one-step procedure .This product has the characteristics of anti-fracture, resisted high pressure and small expansivity. Increased the radial fibers , improved the tensile strength.
1. Anti-stretch, anti-fracture, resisted high pressure and small expansion rate.
2. Lightweight , flexible, bright colors, anti-erosion, anti-aging, abrasion resistance and anti-ultraviolet.
3. No odor, environmental protection products.
4. Good weather resistance and suitable for conveying liquids.
Application
This hose is Widely used for water discharge under medium or low working pressure in agriculture irrigation, forestry sprinkler irrigation, construction project, industrial and mining enterprise.
With the help of Camlock and Hose Clamp, our Layflat Hose can be used in a wider range of applications, enabling fast and seamless connection to your irrigation system and perfect integration with other fittings. Our Camlock and Hose Clamp offer excellent sealing performance, ensuring no water leakage even after prolonged use, and providing you with an unparalleled irrigation experience.
Our Layflat Hose is primarily used in the main pipelines of irrigation systems, boasting excellent water flow capacity and versatile connectivity. Customers can make holes on the Layflat Hose and connect PE Drip Irrigation Hose to achieve drip irrigation.
Sepcification
| Inner Diameter | Thickness | Length/Roll | Weight | Working Pressure (23℃) | Volume | ||
| inch | mm | mm | m | kg/m | bar | psi | cbm |
| 1 | 25 | 1.3 | 100 | 0.15 | 5 | 75 | 0.017 |
| 1.5 | 100 | 0.165 | 7 | 105 | 0.019 | ||
| 1 1/4 | 32 | 1.2 | 100 | 0.17 | 5 | 75 | 0.020 |
| 1.3 | 100 | 0.19 | 7 | 105 | 0.022 | ||
| 1 1/2 | 38 | 1.25 | 100 | 0.19 | 5 | 75 | 0.024 |
| 1.45 | 100 | 0.23 | 7 | 105 | 0.026 | ||
| 2 | 51 | 1.1 | 100 | 0.22 | 4 | 60 | 0.034 |
| 1.3 | 100 | 0.3 | 6 | 90 | 0.036 | ||
| 2 1/2 | 64 | 1.2 | 100 | 0.32 | 4 | 60 | 0.046 |
| 1.7 | 100 | 0.43 | 6 | 90 | 0.048 | ||
| 3 | 76 | 1.1 | 100 | 0.35 | 4 | 60 | 0.060 |
| 1.5 | 100 | 0.5 | 6 | 90 | 0.062 | ||
| 4 | 102 | 1.2 | 100 | 0.55 | 4 | 60 | 0.083 |
| 2.3 | 100 | 0.8 | 6 | 90 | 0.085 | ||
| 5 | 127 | 1.35 | 100 | 0.75 | 4 | 60 | 0.109 |
| 2.3 | 100 | 1.08 | 6 | 90 | 0.111 | ||
| 6 | 153 | 1.35 | 100 | 0.9 | 4 | 60 | 0.141 |
| 2.4 | 100 | 1.6 | 6 | 90 | 0.143 | ||
| 8 | 203 | 2.2 | 100 | 1.785 | 3 | 45 | 0.185 |
| 2.7 | 100 | 2.02 | 4 | 60 | 0.187 | ||
| 10 | 255 | 2.7 | 50 | 2.6 | 3 | 45 | 0.170 |
| 12 | 307 | 2.7 | 50 | 3 | 2 | 30 | 0.225 |
PVC Layflat Hose Which is Used for Farm Irrigation
The PVC Layflat Hose plays a crucial role in agricultural irrigation, with its functions detailed as follows:
◢ Water Transport: PVC Layflat Hoses are extensively used to convey water from its source to farmlands and plantation areas. They connect water pumps or sources to irrigation systems, ensuring efficient transportation of water to the desired locations. These pipelines swiftly and effectively deliver water to different fields and crops, ensuring they receive adequate hydration.
◢ Irrigation System Connection: Within agricultural irrigation systems, PVC Layflat Hoses are pivotal components linking water pumps, sources, sprinklers, drip systems, and other elements. By connecting these components, they construct a complete irrigation network, ensuring water is evenly distributed to the roots of crops to meet their growth requirements.
◢ Durability and Stability: Constructed from high-quality polyvinyl chloride (PVC) material, PVC Layflat Hoses exhibit excellent durability and stability. They can withstand pressure, resist corrosion, and maintain optimal performance under various climatic conditions, ensuring the continuous and stable operation of agricultural irrigation systems.
◢ Flexibility and Portability: PVC Layflat Hoses are characterized by flexibility and lightweight design, making them easy to deploy and relocate. Farmers can adjust the layout of irrigation systems as needed, effectively directing water sources to different fields and crops. Additionally, the hoses' layflat design facilitates easy rolling up and storage when not in use, saving space.
◢ Water Resource Conservation: By utilizing PVC Layflat Hoses for irrigation, farmers can precisely control water usage and distribution. This helps reduce water wastage and maximize water utilization efficiency. Given the high demand for water resources in agricultural irrigation, effective water resource management is crucial for maintaining agricultural sustainability.
How to Make Medium Duty PVC Layflat Hose
Manufacturing a medium duty PVC layflat hose involves several steps that ensure the final product is durable, flexible, and suitable for various applications. Here’s a detailed overview of the process:
1. Material Selection
The primary materials used in the production of PVC layflat hoses include:
Polyvinyl Chloride (PVC) Resin: The main material for the hose.
Plasticizers: To make the PVC flexible and pliable.
Stabilizers: To enhance heat resistance and durability.
Colorants: To provide the desired color.
Polyester Yarn: For reinforcement, adding strength and flexibility.
2. Mixing and Compounding
Mixing: The PVC resin, plasticizers, stabilizers, and colorants are mixed to create a homogenous compound.
Compounding: The mixture is heated and blended to ensure all components are thoroughly combined. This compound forms the base material for the hose.
3. Extrusion of the Inner Layer
Extrusion: The compound is fed into an extruder, which heats and shapes it into a tubular form. This forms the inner layer of the hose.
Cooling: The extruded tube is then cooled rapidly to set its shape.
4. Reinforcement
Braiding or Knitting: The cooled PVC tube is passed through a braiding or knitting machine where polyester yarn is wrapped around it. This reinforcement adds strength and prevents the hose from bursting under pressure.
5. Extrusion of the Outer Layer
Second Extrusion: The reinforced tube is fed through another extruder, which applies an outer layer of PVC. This layer encapsulates the polyester yarn, providing additional durability and protection.
6. Curing
Heating: The extruded and reinforced hose is then passed through a curing oven where it is heated to a specific temperature. This process ensures that the inner and outer PVC layers bond properly with the reinforcement, creating a strong, cohesive structure.
7. Cooling
Water Bath: The hose is rapidly cooled in a water bath to solidify the PVC and stabilize its shape.
8. Quality Control
Visual Inspection: The hose is checked for surface defects, inconsistencies, or irregularities.
Pressure Testing: The hose undergoes pressure tests to ensure it can withstand the specified working and burst pressures.
Dimensional Checks: Measurements of the hose’s diameter, thickness, and length are taken to ensure they meet the required specifications.
9. Cutting and Fitting
Cutting: The hose is cut into standard or custom lengths as required by customers.
Fittings: Quick-connect fittings or camlock couplings may be attached if specified, making the hose ready for immediate use.
10. Packaging
Coiling: The hose is coiled neatly and securely to facilitate handling and transport.
Labeling: Each hose coil is labeled with the necessary product information, including size, length, pressure ratings, and any relevant certifications.
Packaging: The hose is packaged in a manner that protects it during transportation and storage, ready for shipment to customers.
The manufacturing process of a medium duty PVC layflat hose involves careful material selection, precise extrusion, thorough reinforcement, and stringent quality control measures. By adhering to these steps, manufacturers ensure that the final product is durable, flexible, and capable of handling various pressures and conditions, making it suitable for a wide range of agricultural, construction, and industrial applications.
About Us
PVC Layflat Hoses play a critical role in agricultural irrigation, providing farmers with an effective, reliable, and flexible means to manage and utilize water resources, thereby promoting crop growth and increasing agricultural productivity.
Experience the difference that Renato Hose's Medium Duty PVC Layflat Hose can make in optimizing your farm irrigation system. Trust in our expertise and dedication to quality to take your agricultural productivity to new heights.
Contact Us
Contact us today to learn more about how our PVC layflat hose can benefit your farm irrigation needs. Renato Hose: Your partner in efficient and reliable water management for agriculture.
Welcome to Contact Us!
QINGDAO RENATO PLASTIC CO., LTD.
Contact: Mr. Kevin Ren
Phone/Whatsapp/Wechat: 0086-18653281131
Skype: bizchen2012
Email: sales@renatoplastic.com
kevin@renatoplastic.com
bizchen2012@foxmail.com
