PVC high-pressure hoses are essential tools in various industries due to their durability, flexibility, and ability to withstand high pressure. These hoses are commonly used in agriculture, construction, industrial cleaning, and more. This article explores the specifications, pricing, applications, and the customization process at the factory level, ensuring that it meets SEO best practices for maximum visibility.
Detailed Specifications for PVC High Pressure Hose
Below is an in-depth look at the detailed specifications for PVC high-pressure hoses, covering key aspects that influence their performance and suitability for various applications:
Specification | Description |
---|---|
Material | High-quality polyvinyl chloride (PVC) with high-tensile polyester fiber reinforcement |
Inner Layer | Flexible PVC compound, smooth surface to reduce friction loss |
Reinforcement | High-tensile polyester yarn, braided or spiral, for strength and pressure resistance |
Outer Layer | Weather-resistant PVC compound, smooth or ribbed finish for durability |
Working Pressure | 15 to 60 bar, varies based on diameter and application |
Burst Pressure | 45 to 180 bar, generally three times the working pressure |
Inner Diameter (ID) | Ranges from 6mm to 50mm |
Outer Diameter (OD) | Varies based on inner diameter and thickness, ranging from 10mm to 58mm |
Wall Thickness | 2mm to 5mm, depending on inner diameter and pressure rating |
Temperature Range | -10°C to 65°C, suitable for most climates and working conditions |
Length Options | 10m, 20m, 50m, 100m; customizable lengths available |
Color Options | Standard colors include blue, red, yellow, and transparent; custom colors upon request |
Weight | Varies by size, typically 0.1kg to 0.5kg per meter |
UV Resistance | UV-stabilized to prevent degradation from sun exposure |
Bending Radius | 4 times the hose diameter, ensuring flexibility without kinking |
Abrasion Resistance | High resistance to wear and tear, suitable for outdoor and rough conditions |
Chemical Resistance | Suitable for water, mild detergents, and certain chemicals (not for strong acids or solvents) |
Standard Compliance | Meets ISO 5774 and REACH standards for high-pressure hoses |
End Fittings | Compatible with standard fittings like NPT, BSP, quick couplers, and hose clamps |
This detailed specification guide offers a comprehensive view of what to expect when selecting a PVC high-pressure hose for different applications, ensuring that it meets industry standards and specific user requirements.
Pricing
The cost of PVC high-pressure hoses can vary based on factors such as size, pressure rating, order quantity, and customization needs. Below is an overview of typical pricing:
Retail Price: $0.80 - $2.00 per meter, depending on diameter and pressure rating
Wholesale Price: $0.50 - $1.20 per meter for orders of 500-1,000 meters
Bulk Order Price: $0.40 - $0.80 per meter for orders above 1,000 meters
Customization Fees: Additional $0.05 - $0.20 per meter for custom colors, lengths, or branding options
Applications of PVC High Pressure Hoses
PVC high-pressure hoses are versatile and widely used across various sectors due to their resilience and adaptability. Here are some of their primary applications:
Agricultural Irrigation
PVC high-pressure hoses are commonly used in agricultural settings for irrigation systems. They can handle high water flow rates, making them suitable for distributing water across large fields efficiently.
Construction Industry
In construction, these hoses are used for transferring high-pressure water or other fluids to support cleaning, concrete mixing, and other processes. Their robust design ensures they can withstand the rough conditions on construction sites.
Industrial Cleaning
PVC high-pressure hoses are ideal for industrial cleaning applications, such as pressure washing. They can handle high-pressure water flow to remove dirt, debris, and stains from surfaces like machinery, vehicles, and pavements.
Chemical Transfer
With their chemical-resistant properties, PVC high-pressure hoses are suitable for transferring certain chemicals in industrial settings. They are commonly used for transferring non-corrosive liquids like water, air, and certain oils.
Home and Garden Use
These hoses are also popular for home use, such as car washing and gardening. Their flexibility and durability make them a preferred choice for residential users who require a reliable hose for various outdoor tasks.
Factory Customization Process
For businesses and brands looking to customize PVC high-pressure hoses, the following steps outline the factory customization process:
Consultation and Requirement Analysis
The process begins with understanding the brand's specific needs, such as hose diameter, length, pressure rating, and intended use. This helps in tailoring the product to meet the requirements of different applications.
Custom branding options, such as logo printing or unique color schemes, are also discussed during this phase.
Sample Production
A prototype is developed based on the brand's specifications. This includes customized hose lengths, pressure ratings, and outer color.
The sample is tested for durability, pressure tolerance, and overall quality before proceeding to bulk production.
Bulk Manufacturing
Once the sample is approved, the factory moves forward with mass production. During this stage, high-quality PVC materials are combined with reinforced polyester fiber to produce hoses that meet the desired specifications.
Quality control checks are performed at each stage to ensure the hoses meet international standards and the specific needs of the brand.
Custom Packaging and Branding
Customized packaging options, such as branded labels or packaging boxes, are available to enhance the product’s market appeal. Eco-friendly packaging solutions are also an option.
Branded logos and text can be printed directly onto the hoses to ensure brand visibility and create a professional product presentation.
Logistics and Delivery
The factory offers flexible shipping solutions, including air or sea freight, depending on the brand’s budget and timeline.
Tracking information is provided to ensure smooth delivery, and options for direct shipping to distribution centers or retail outlets are available.
After-Sales Support
Comprehensive after-sales support is provided, including guidance on hose care, warranty terms, and handling customer feedback.
Brands can work with the factory to adjust future orders based on market demand and customer reviews, ensuring continuous improvement of the product line.
Conclusion
PVC high-pressure hoses are essential in various industries due to their durability, flexibility, and ability to handle high-pressure applications. With options for customization, businesses can tailor these hoses to suit specific market needs, creating a product that stands out in a competitive marketplace. Whether used for agriculture, industrial cleaning, or construction, these hoses provide a reliable solution for fluid transfer needs. By understanding the specifications, pricing, and factory customization process, brands can make informed decisions and bring high-quality PVC high-pressure hoses to their target audience.