Medium Duty PVC Layflat Hose
Are you seeking reliable irrigation solutions for your farm that deliver consistent performance without breaking the bank? Look no further than Renato Hose's Medium Duty PVC Layflat Hose.
I’m excited to introduce our PVC Lay Flat Hose, specifically designed for efficient water discharge in farming applications. This hose is engineered to meet the demanding needs of modern agriculture, offering durability, flexibility, and reliability to ensure your irrigation and water transfer tasks are handled with ease.
Our hose is made from high-quality polyvinyl chloride (PVC), providing excellent durability, resistance to abrasion, and UV protection. This ensures the hose can withstand the tough conditions of farming.The hose is reinforced with high-tensile polyester yarn, which enhances its strength and allows it to handle high pressure without compromising flexibility.
One of the standout features of this hose is its layflat design. When not in use, it can be laid flat, making it easy to roll up, store, and transport. This design minimizes storage space requirements and prevents kinking and twisting during operation.Despite its robust construction, the hose remains lightweight, which makes it easy to handle and maneuver around the farm, ensuring efficient use and quick deployment.
Our PVC layflat hose is designed to perform effectively across a wide range of temperatures, making it suitable for use in different climates and weather conditions.The hose is resistant to various agricultural chemicals, enhancing its durability and versatility in the field. This makes it a reliable choice for multiple farming applications.
We offer the hose in different diameters and lengths to meet your specific needs. Whether you need a short hose for a small field or a longer one for extensive irrigation, we’ve got you covered.Our hose can be equipped with various types of fittings and couplings for easy connection to pumps, sprinklers, and other irrigation equipment, making setup and use straightforward.
With over 15 years of expertise in manufacturing top-tier PVC hoses, Renato Hose has established itself as a trusted name in the industry. Our Medium Duty PVC Layflat Hose is designed to meet the rigorous demands of farm irrigation, offering unparalleled durability and efficiency.
Due to the relatively heavy weight of PVC Layflat Hose, we typically utilize pallets for shipment.
Although the number of hoses that can be packed into a container with pallets is approximately 75% to 80% of the capacity compared to without pallets, this method significantly reduces the labor costs for unloading at the customer's side.
The use of pallets greatly facilitates the handling and transportation of the heavy hoses, ensuring efficiency and safety during the logistics process.
Characteristics
The hose is made from PVC tube and PVC cover with fibre reinforced layer , by one-step procedure .This product has the characteristics of anti-fracture, resisted high pressure and small expansivity. Increased the radial fibers , improved the tensile strength.
1. Anti-stretch, anti-fracture, resisted high pressure and small expansion rate.
2. Lightweight , flexible, bright colors, anti-erosion, anti-aging, abrasion resistance and anti-ultraviolet.
3. No odor, environmental protection products.
4. Good weather resistance and suitable for conveying liquids.
Our PVC Lay Flat Hose is a reliable, durable, and efficient solution for water discharge in farming applications. Its high-quality construction, flexibility, and resistance to harsh conditions make it an invaluable tool for modern agriculture. While it does have some drawbacks, such as higher initial cost and reduced flexibility in extreme cold, its overall benefits make it a worthwhile investment for ensuring efficient and effective water and chemical distribution on your farm.
Application
This hose is Widely used for water discharge under medium or low working pressure in agriculture irrigation, forestry sprinkler irrigation, construction project, industrial and mining enterprise.
Sepcification
| Inner Diameter | Thickness | Length/Roll | Weight | Working Pressure (23℃) | Volume | ||
| inch | mm | mm | m | kg/m | bar | psi | cbm |
| 1 | 25 | 1.3 | 100 | 0.15 | 5 | 75 | 0.017 |
| 1.5 | 100 | 0.165 | 7 | 105 | 0.019 | ||
| 1 1/4 | 32 | 1.2 | 100 | 0.17 | 5 | 75 | 0.020 |
| 1.3 | 100 | 0.19 | 7 | 105 | 0.022 | ||
| 1 1/2 | 38 | 1.25 | 100 | 0.19 | 5 | 75 | 0.024 |
| 1.45 | 100 | 0.23 | 7 | 105 | 0.026 | ||
| 2 | 51 | 1.1 | 100 | 0.22 | 4 | 60 | 0.034 |
| 1.3 | 100 | 0.3 | 6 | 90 | 0.036 | ||
| 2 1/2 | 64 | 1.2 | 100 | 0.32 | 4 | 60 | 0.046 |
| 1.7 | 100 | 0.43 | 6 | 90 | 0.048 | ||
| 3 | 76 | 1.1 | 100 | 0.35 | 4 | 60 | 0.060 |
| 1.5 | 100 | 0.5 | 6 | 90 | 0.062 | ||
| 4 | 102 | 1.2 | 100 | 0.55 | 4 | 60 | 0.083 |
| 2.3 | 100 | 0.8 | 6 | 90 | 0.085 | ||
| 5 | 127 | 1.35 | 100 | 0.75 | 4 | 60 | 0.109 |
| 2.3 | 100 | 1.08 | 6 | 90 | 0.111 | ||
| 6 | 153 | 1.35 | 100 | 0.9 | 4 | 60 | 0.141 |
| 2.4 | 100 | 1.6 | 6 | 90 | 0.143 | ||
| 8 | 203 | 2.2 | 100 | 1.785 | 3 | 45 | 0.185 |
| 2.7 | 100 | 2.02 | 4 | 60 | 0.187 | ||
| 10 | 255 | 2.7 | 50 | 2.6 | 3 | 45 | 0.170 |
| 12 | 307 | 2.7 | 50 | 3 | 2 | 30 | 0.225 |
PVC Layflat Hose Which is Used for Farm Irrigation
The application of water belts is extensive and mainly reflects in the following fields:
Construction Industry: Layflat Hose play a crucial role in the water supply system of buildings, connecting water sources to the internal plumbing systems. Additionally, they are essential in drainage engineering and fire protection water systems, ensuring smooth drainage and safety during fires.
Firefighting and Rescue Operations: Layflat Hose excel in tasks such as fire extinguishing and emergency rescue. Their characteristics of high pressure resistance, flexibility, durability, and corrosion resistance make them an indispensable equipment for firefighters during various emergency missions.
Agricultural Irrigation: Layflat Hose can be used to connect water sources to irrigation systems in farmland, ensuring the growth and development of crops. They can also be used for spraying pesticides, fertilizing, and other agricultural operations, improving agricultural production efficiency.
Water Supply and Drainage in Industrial and Urban Areas: Layflat Hose are used in scenarios such as pressure boosting and long-distance water transportation in high-rise buildings, ensuring the stability and efficiency of water supply.
Industrial Media Transportation: In industries such as petroleum, mining, metallurgy, and chemicals, Layflat Hose are used for the transportation and discharge of media or liquids such as oil, acids, alkalis, and corrosive substances, ensuring the smooth operation of production processes.
Apart from these, Layflat Hose also play a crucial role in protecting ancillary equipment in industries such as building facilities, sports facilities, and entertainment facilities. They are also used in papermaking, wastewater treatment, environmental protection projects, and other fields.
Comparing High-Quality and Low-Quality PVC Lay Flat Hose
When selecting a PVC lay flat hose, it's important to understand the differences between high-quality and low-quality options. These differences can significantly impact the hose’s performance, durability, and suitability for various applications. Here’s a detailed comparison:
High-Quality PVC Lay Flat Hose
Materials and Construction:
Premium PVC Material: Made from high-grade polyvinyl chloride (PVC) that offers excellent resistance to abrasion, chemicals, and UV radiation.
Reinforced with Polyester Yarn: Features high-tensile polyester yarn reinforcement, providing superior strength and flexibility.
Consistent Thickness: Uniform wall thickness ensures reliable performance and durability under high pressure.
Performance:
High Burst Pressure: Can withstand high pressure without bursting, making it suitable for demanding applications.
Wide Temperature Range: Designed to perform well in extreme temperatures, maintaining flexibility and integrity.
Chemical Resistance: Resistant to a wide variety of chemicals, enhancing its versatility for different uses.
Durability and Longevity:
Long Lifespan: Durable construction ensures the hose can be used for many years without significant wear and tear.
UV Resistance: Suitable for prolonged outdoor use without degrading from sun exposure.
Abrasion Resistance: Withstands rough handling and dragging over various surfaces without significant damage.
Ease of Use:
Flexible and Lightweight: Despite its robustness, it remains easy to handle, roll up, and store.
Layflat Design: Prevents kinking and twisting, ensuring smooth water flow.
Applications:
Versatile: Suitable for a wide range of applications, including irrigation, water transfer, and chemical distribution.
Customizable: Available in various sizes and lengths, with multiple fitting and coupling options.
Low-Quality PVC Lay Flat Hose
Materials and Construction:
Inferior PVC Material: Made from lower-grade PVC, which may not offer the same level of resistance to abrasion, chemicals, and UV radiation.
Weak or No Reinforcement: May lack proper reinforcement or use low-quality yarn, resulting in reduced strength and flexibility.
Inconsistent Thickness: Wall thickness may be uneven, leading to weak spots that can fail under pressure.
Performance:
Low Burst Pressure: More prone to bursting under high pressure, limiting its use in demanding applications.
Limited Temperature Range: Less capable of handling extreme temperatures, becoming brittle in cold weather and soft in high heat.
Poor Chemical Resistance: May degrade or fail when exposed to certain chemicals, limiting its versatility.
Durability and Longevity:
Short Lifespan: More likely to suffer from wear and tear, leading to a shorter usable life.
UV Degradation: Susceptible to damage from prolonged sun exposure, causing it to become brittle and crack.
Abrasion Vulnerability: Prone to damage when dragged over rough surfaces, reducing its durability.
Ease of Use:
Stiff and Heavy: May be more difficult to handle, roll up, and store due to lower flexibility and higher weight.
Kinking and Twisting: More likely to kink and twist, disrupting water flow and making it harder to use.
Applications:
Limited Use: Suitable for less demanding applications, such as light-duty water transfer.
Fewer Customization Options: Limited availability in sizes, lengths, and fittings.
Summary
High-Quality PVC Lay Flat Hose:
Advantages: Superior materials, reinforced construction, high performance, long-lasting durability, flexibility, and wide range of applications.
Ideal For: Demanding agricultural, industrial, and construction applications requiring reliable and efficient water discharge and chemical distribution.
Low-Quality PVC Lay Flat Hose:
Advantages: Lower initial cost.
Disadvantages: Inferior materials, lack of reinforcement, poor performance under pressure, limited durability, and restricted application range.
Suitable For: Light-duty tasks where high performance and durability are not critical.
By understanding these differences, you can make an informed decision and choose the right PVC lay flat hose that meets your specific needs and ensures efficient and reliable performance in your applications.
When you choose PVC Lay Flat Hose, you must not just focus on the price. PVC pipes with too low a price often have quality risks, no matter how your supplier guarantees the quality.
How to Produce High-Quality PVC Lay Flat Hose: A Detailed Guide
Producing high-quality PVC lay flat hose involves several critical steps to ensure durability, flexibility, and reliability. Here’s a detailed overview of the production process:
1. Material Selection
High-Grade PVC Resin: Select high-grade polyvinyl chloride (PVC) resin as the primary material. This resin should offer excellent abrasion resistance, chemical resistance, and UV stability.
Plasticizers: Add plasticizers to improve the flexibility and pliability of the PVC.
Stabilizers: Use stabilizers to enhance the hose’s resistance to heat and UV radiation.
Colorants: Include colorants as required to achieve the desired color of the hose.
Polyester Yarn: Choose high-tensile polyester yarn for reinforcement to ensure the hose can withstand high pressures.
2. Compounding
Mixing: Combine the PVC resin with plasticizers, stabilizers, and colorants in a precise formulation. Use an industrial mixer to ensure a homogeneous mixture.
Heating and Blending: Heat the mixture to the appropriate temperature to blend all components thoroughly. This process creates a uniform compound that will form the hose's base material.
3. Extrusion of the Inner Layer
Extrusion Process: Feed the compounded PVC mixture into an extruder. The extruder heats the mixture and forces it through a die to form a tubular shape, creating the inner layer of the hose.
Cooling: Immediately cool the extruded tube using a water bath or air cooling system to set its shape and stabilize its dimensions.
4. Reinforcement
Braiding or Knitting: Pass the cooled PVC tube through a braiding or knitting machine where high-tensile polyester yarn is wrapped around it. This reinforcement layer provides additional strength and flexibility, preventing the hose from collapsing under pressure.
5. Extrusion of the Outer Layer
Second Extrusion: Feed the reinforced tube through another extruder to apply an outer layer of PVC. This layer encapsulates the polyester yarn, providing additional durability and protection.
Thickness Control: Ensure uniform wall thickness during extrusion to avoid weak spots and maintain consistent performance under pressure.
6. Curing
Heating: Pass the hose through a curing oven where it is heated to a specific temperature to bond the inner and outer PVC layers with the reinforcement. This curing process ensures a strong, cohesive structure.
Cooling: Rapidly cool the hose after curing to set the final shape and stabilize its dimensions.
7. Quality Control
Visual Inspection: Inspect the hose for surface defects, inconsistencies, or irregularities.
Pressure Testing: Subject the hose to pressure tests to verify that it can withstand the specified working and burst pressures.
Dimensional Checks: Measure the hose’s diameter, thickness, and length to ensure they meet the required specifications.
Chemical and UV Resistance Testing: Conduct tests to ensure the hose’s resistance to chemicals and UV radiation.
8. Cutting and Fittings
Cutting: Cut the hose into standard or custom lengths as required by customers.
Fittings and Couplings: Attach quick-connect fittings, camlock couplings, or other connectors if specified, making the hose ready for immediate use.
9. Packaging
Coiling: Neatly coil the hose for easy handling and transport.
Labeling: Label each hose coil with necessary product information, including size, length, pressure ratings, and any relevant certifications.
Protective Packaging: Use protective materials like plastic wrap or cardboard to safeguard the hose during transportation and storage.
10. Storage and Shipping
Storage Conditions: Store the hoses in a dry, cool environment away from direct sunlight to prevent premature aging and damage.
Shipping: Arrange for secure shipping methods to ensure the hoses reach customers in perfect condition.
Producing high-quality PVC lay flat hose requires careful selection of materials, precise compounding, and controlled extrusion processes. Reinforcement with high-tensile polyester yarn, thorough curing, and rigorous quality control measures ensure the hose meets the highest standards of durability and performance. By adhering to these detailed steps, manufacturers can produce reliable and efficient PVC lay flat hoses suitable for a wide range of demanding applications in agriculture, construction, and industry.
About Us
Qingdao Renato Plastic Co., Ltd. stands as the epitome of professionalism in the manufacturing of PVC Hose and associated fittings. Our dedication to quality and service ensures that when you choose us, you choose expertise and reliability.
On farms, our PVC Hose products offer unparalleled advantages for irrigation systems:
Durability & Longevity: Crafted from superior PVC material, our hoses are designed to withstand the rigors of farm use, including sunlight, abrasion, and frequent use. This ensures your irrigation system runs smoothly for longer, minimizing downtime and replacement costs.
Ease of Installation: Our PVC Hose and fittings are designed for quick and easy installation, allowing farmers to set up and maintain their irrigation systems with minimal effort.
Leak-Free Connections: We understand the importance of reliable connections in an irrigation system. Our fittings are precision-engineered to fit perfectly with our PVC Hose, ensuring a leak-free and efficient water delivery.
Efficient Water Delivery: Our PVC Hose is designed to optimize water flow, ensuring every drop of water reaches its intended destination. This maximizes the effectiveness of your irrigation system and helps conserve water.
Moreover, we pride ourselves on providing exceptional customer service and support. Our team of experts is always ready to assist you with any questions or concerns, from product selection to installation and maintenance.
Contact Us
Welcome to Contact Us!
QINGDAO RENATO PLASTIC CO., LTD.
Contact: Mr. Kevin Ren
Phone/Whatsapp/Wechat: 0086-18653281131
Skype: bizchen2012
Email: sales@renatoplastic.com
kevin@renatoplastic.com
bizchen2012@foxmail.com
