PVC lay flat discharge hoses are widely used in various industries, including agriculture, construction, and mining, due to their durability, flexibility, and cost-effectiveness. These hoses are designed for high-performance discharge and water pumping applications, making them essential tools for tasks such as irrigation, dewatering, and liquid transfer. This article provides an in-depth overview of 2-inch, 3-inch, 4-inch, 5-inch, and 6-inch PVC lay flat discharge hoses, including their specifications, pricing, manufacturing standards, advantages, and details about transportation and packaging.
Specifications of PVC Lay Flat Discharge Hoses
PVC lay flat discharge hoses come in a range of sizes to accommodate different flow rates and pressure requirements. The most common sizes include 2-inch, 3-inch, 4-inch, 5-inch, and 6-inch diameters. Below are the typical specifications for each size:
Specification | 2 Inch | 3 Inch | 4 Inch | 5 Inch | 6 Inch |
---|---|---|---|---|---|
Inside Diameter | 2 inches (51 mm) | 3 inches (76 mm) | 4 inches (102 mm) | 5 inches (127 mm) | 6 inches (152 mm) |
Wall Thickness | 0.8 mm to 1.2 mm | 0.8 mm to 1.2 mm | 0.9 mm to 1.3 mm | 1.0 mm to 1.4 mm | 1.1 mm to 1.5 mm |
Working Pressure | 4-6 bar (58-87 psi) | 3-5 bar (43-72 psi) | 3-5 bar (43-72 psi) | 2-4 bar (29-58 psi) | 2-4 bar (29-58 psi) |
Burst Pressure | 12-18 bar (174-261 psi) | 9-15 bar (130-218 psi) | 9-15 bar (130-218 psi) | 6-12 bar (87-174 psi) | 6-12 bar (87-174 psi) |
Length Per Roll | 50m (164 feet) or 100m (328 feet) | 50m (164 feet) or 100m (328 feet) | 50m (164 feet) or 100m (328 feet) | 50m (164 feet) or 100m (328 feet) | 50m (164 feet) or 100m (328 feet) |
Temperature Range | -10°C to +65°C (14°F to 149°F) | -10°C to +65°C (14°F to 149°F) | -10°C to +65°C (14°F to 149°F) | -10°C to +65°C (14°F to 149°F) | -10°C to +65°C (14°F to 149°F) |
Material Composition | High-quality PVC reinforced with polyester yarn | High-quality PVC reinforced with polyester yarn | High-quality PVC reinforced with polyester yarn | High-quality PVC reinforced with polyester yarn | High-quality PVC reinforced with polyester yarn |
Weight Per Meter | 0.20 kg to 0.30 kg | 0.30 kg to 0.45 kg | 0.40 kg to 0.55 kg | 0.50 kg to 0.65 kg | 0.60 kg to 0.80 kg |
Color Options | Blue, Red, Yellow, Green | Blue, Red, Yellow, Green | Blue, Red, Yellow, Green | Blue, Red, Yellow, Green | Blue, Red, Yellow, Green |
Pricing of PVC Lay Flat Discharge Hoses
The cost of PVC lay flat discharge hoses varies depending on factors such as size, length, material quality, and market conditions. Below is an approximate price range for each size:
2-Inch PVC Lay Flat Hose price: $0.50 to $1.00 per meter
3-Inch PVC Lay Flat Hose price: $0.80 to $1.50 per meter
4-Inch PVC Lay Flat Hose price: $1.00 to $2.00 per meter
5-Inch PVC Lay Flat Hose price: $1.50 to $2.50 per meter
6-Inch PVC Lay Flat Hose price: $2.00 to $3.00 per meter
Note: Prices can fluctuate based on order quantity, customization, and location. Bulk purchases often result in lower per-meter costs. For accurate pricing, it is recommended to request quotes from suppliers based on specific needs.
Renato Flex hose is a factory. The price above is our collated market price, if you want to place a large quantity order, we can provide PVC Lay Flat Hose factory price.
Manufacturing Standards
PVC lay flat discharge hoses are manufactured according to various international standards to ensure they meet the necessary safety, durability, and performance criteria. Key manufacturing standards include:
1. ISO 9001: Quality Management System
Manufacturers typically adhere to ISO 9001 standards to ensure a consistent level of quality in the production process. This standard requires rigorous quality control checks at various stages of manufacturing, from raw material selection to final product testing.
2. RoHS Compliance
PVC hoses are often manufactured in compliance with the Restriction of Hazardous Substances (RoHS) directive. This standard ensures that the hoses do not contain harmful substances like lead, mercury, or cadmium, making them safer for both users and the environment.
3. REACH Compliance
REACH (Registration, Evaluation, Authorisation, and Restriction of Chemicals) compliance ensures that the PVC used in the hoses is free from dangerous chemicals. This standard is particularly important for hoses used in agricultural or food-related applications where chemical contamination must be avoided.
4. DIN Standards
For hoses used in industrial applications, compliance with DIN (Deutsches Institut für Normung) standards ensures that they meet specific criteria for dimensions, pressure resistance, and mechanical properties. DIN standards are widely recognized in Europe and other parts of the world.
5. EN 694: Fire Resistance
For applications where fire safety is a concern, PVC lay flat hoses may be manufactured to meet EN 694 standards, which specify requirements for fire-resistant hoses used in firefighting and similar high-risk environments.
Advantages of PVC Lay Flat Discharge Hoses
PVC lay flat discharge hoses offer numerous advantages over other types of hoses, making them a preferred choice in various industries:
1. Flexibility and Ease of Use
One of the most significant advantages of PVC lay flat hoses is their flexibility. These hoses can be easily rolled up, transported, and stored, making them highly convenient for both temporary and permanent installations. Their lightweight nature also makes them easy to handle, reducing labor costs and improving operational efficiency.
2. Durability
PVC lay flat hoses are reinforced with high-tensile polyester yarn, which provides excellent resistance to wear, tear, and abrasion. This durability ensures a long service life, even in harsh conditions such as exposure to UV light, chemicals, and rough surfaces.
3. Cost-Effective
Compared to rubber or metal hoses, PVC lay flat hoses are more affordable, offering a cost-effective solution without compromising on performance. Their lower price point makes them an attractive option for large-scale projects where budget constraints are a factor.
4. Chemical Resistance
PVC lay flat hoses exhibit strong resistance to a wide range of chemicals, including acids, alkalis, and solvents. This makes them suitable for applications in industries such as agriculture, where chemical exposure is common.
5. Low Maintenance
These hoses require minimal maintenance, further reducing the total cost of ownership. They are easy to clean and do not corrode, which means they can be used repeatedly without significant degradation.
6. High Pressure Capacity
Despite being lightweight and flexible, PVC lay flat hoses can handle high working pressures, making them suitable for demanding applications such as high-capacity water discharge and dewatering.
7. Customizable
PVC lay flat hoses can be customized in terms of color, length, and diameter, allowing businesses to tailor them to specific needs. Some manufacturers also offer branding options, where logos or company names can be printed on the hoses.
Common Uses of 2, 3, 4, 5, 6-Inch PVC Lay Flat Discharge Hoses
PVC lay flat discharge hoses are versatile and can be used in a variety of applications across different industries. Here are some of the most common uses:
1. Agriculture
In agriculture, PVC lay flat hoses are widely used for irrigation, fertilization, and pesticide application. Their chemical resistance and flexibility make them ideal for transporting water and chemicals across large fields.
2. Construction
Construction sites often require dewatering, and PVC lay flat hoses are perfect for this task. They can quickly and efficiently remove water from excavation sites, basements, and foundations, ensuring a dry working environment.
3. Mining
In the mining industry, these hoses are used for dewatering and transporting slurry or other liquids. Their durability and high-pressure capacity make them suitable for the rugged conditions typical of mining operations.
4. Firefighting
While rubber hoses are traditionally used in firefighting, PVC lay flat hoses can be a lightweight alternative, particularly for portable pumps and water transport. They can be used to supply water to firefighting equipment or to create temporary water lines.
5. Industrial and Municipal Use
In industrial and municipal settings, PVC lay flat hoses are used for tasks such as waste water discharge, sewer cleaning, and temporary water supply during infrastructure projects. Their ability to handle large volumes of water makes them indispensable in these applications.
Transportation and Packaging
The transportation and packaging of PVC lay flat hoses are designed to ensure that the product reaches its destination in optimal condition. Here’s how these hoses are typically packaged and transported:
1. Packaging
PVC lay flat hoses are usually packaged in rolls, with each roll containing a specified length of hose (typically 50m or 100m). The hoses are tightly wound to minimize space and are often secured with straps or plastic wrapping to prevent unraveling during transit. For large orders, hoses may be packed on pallets to facilitate easy handling and stacking.
2. Transportation
The lightweight nature of PVC lay flat hoses makes them relatively easy to transport. They can be shipped via various methods, including sea freight, air freight, or road transport, depending on the destination and urgency of the delivery. The hoses are typically loaded onto trucks or shipping containers, with care taken to avoid any damage during transit.
3. Storage
For customers who need to store the hoses before use, it's important to keep them in a cool, dry place away from direct sunlight. Extended exposure to UV light can degrade the material over time, reducing the hose's lifespan. Storing the hoses properly will help maintain their flexibility and durability.
Maintenance and Care
While PVC lay flat hoses are low-maintenance, regular care can extend their lifespan and ensure optimal performance:
1. Cleaning
After use, it’s important to flush the hose with clean water to remove any residue, chemicals, or debris that could cause blockages or degrade the material. If the hose has been used for chemicals, ensure it is thoroughly rinsed to prevent any chemical reactions during storage.
2. Inspection
Regularly inspect the hose for signs of wear, such as cracks, leaks, or abrasions. If any damage is found, it's advisable to repair or replace the affected section to prevent further deterioration.
3. Storage
As mentioned earlier, store the hose in a cool, dry location. Ensure that it is rolled up properly to avoid kinks or folds, which can weaken the material over time. Using hose reels can help keep the hose organized and prevent damage during storage.
4. Handling
When deploying or retrieving the hose, avoid dragging it across sharp surfaces or corners that could cause cuts or tears. If the hose needs to be moved over rough terrain, consider using protective sleeves or mats to shield it from damage.
Conclusion
PVC lay flat discharge hoses are essential tools in a wide range of industries, offering flexibility, durability, and cost-effectiveness. With sizes ranging from 2 inches to 6 inches, these hoses can be customized to meet specific project requirements, whether it's for agricultural irrigation, construction dewatering, or industrial fluid transfer.
Understanding the specifications, pricing, and proper care of these hoses will help you make informed purchasing decisions and ensure that your PVC lay flat hose serves you well over its extended lifespan. With proper maintenance and handling, these hoses can provide reliable service in even the most demanding environments, making them a valuable investment for businesses across the globe.
About Renato Flex
Renato Flex is a leading manufacturer and supplier of PVC lay flat discharge hoses based in China. We specialize in producing high-quality hoses that meet the rigorous demands of industries such as agriculture, construction, and mining. Our hoses are designed to be durable, flexible, and cost-effective, making them ideal for a wide range of applications.
At Renato Flex, we adhere to international manufacturing standards, including ISO 9001 for quality management and RoHS compliance to ensure our products are safe and environmentally friendly. Our commitment to excellence ensures that every hose we produce meets the highest standards of performance and reliability. Whether you need standard sizes or customized solutions, Renato Flex is your trusted partner for all your PVC lay flat discharge hose needs.